In the motor manufacturing process, the winding accuracy of the stator winding directly affects the performance and quality of the motor. Improving the winding accuracy of the motor stator winding machine is a complex and delicate task, involving equipment design, debugging operation, material selection and other aspects. Vacuz will introduce in detail the measures to improve the winding accuracy and the precautions in the design and debugging process, in order to provide strong technical support for motor manufacturing.

1. Measures to improve the winding accuracy

‌1. Select high-precision components‌

Key components such as motor drive, cylinder, guide rail, screw rod should use high-quality and high-accuracy products to ensure the stability and accuracy of equipment operation.

Components such as sensors should also have high accuracy and real-time monitoring functions, so as to adjust parameters such as tension and speed in time, so as to achieve accurate control of the winding accuracy.

‌2. Optimize equipment design‌

The equipment design should be reasonable to ensure that the components are closely matched and the movement is smooth, reducing errors caused by unreasonable design.

The design of the winding device and the mold device should be accurate and the positioning should be accurate to avoid deviations during the winding process and affect the winding accuracy.

3. Accurately measure stator parameters ‌

Measure stator parameters in detail, such as outer diameter, inner diameter, height, wire diameter, etc., to ensure the selection of appropriate molds and winding procedures.

Communicate with suppliers to confirm the matching of molds and winding procedures to ensure that the wire arrangement is tight and meets product requirements, thereby improving the accuracy of wire arrangement.

‌4. Reasonably set winding parameters ‌

According to the physical properties and process requirements of enameled wire, reasonably set the winding speed and tension value.

Avoid problems such as wire breakage and wire damage caused by too fast winding speed. At the same time, try to simplify the winding and wire passing methods to save enameled wire and ensure better winding, thereby improving the quality of wire arrangement.

‌5. Debugging and verification ‌

During the equipment debugging process, key indicators such as tension changes and wire arrangement effects should be closely monitored to ensure that the equipment is debugged in place.

Regularly calibrate and maintain the tensioner to ensure its long-term stability and accuracy, and provide strong guarantees for wire arrangement accuracy.

Regularly check and clean key components such as sensors to ensure their normal operation and avoid affecting wire arrangement accuracy due to component failure.

2. Notes on design and debugging

Notes on design:

1. During the design process, the stability and accuracy requirements of the equipment should be fully considered to ensure that the equipment can meet production needs.

2. Select appropriate materials and processes to ensure the processing accuracy and matching accuracy of each component of the equipment, and lay a solid foundation for improving the accuracy of the wiring.

3. Design a reasonable heat dissipation system to prevent the equipment from overheating and affecting the accuracy and stability, and ensure that the equipment can operate stably for a long time.

Notes on debugging:

1. Before debugging, the equipment should be fully inspected to ensure that all components are installed correctly and operate normally, and to avoid affecting the debugging effect due to improper installation of components.

2. Operate in accordance with the debugging process and specifications, and gradually adjust various parameters to a good state to ensure that the equipment is debugged in place.

3. During the debugging process, pay close attention to the operating status and wiring effect of the equipment, find and deal with problems in time, and avoid equipment failure or decreased wiring accuracy due to failure to find problems in time.

4. After debugging, comprehensive testing and verification should be carried out to ensure that the equipment meets the design requirements and production needs, and provide strong guarantees for formal production.

In summary, improving the winding accuracy of motor stator winding machines requires multiple aspects, including selecting high-precision components, optimizing equipment design, accurately measuring stator parameters, reasonably setting winding parameters, and debugging and calibration. At the same time, it is also necessary to pay attention to multiple details during the design and debugging process to ensure that the equipment can operate stably and accurately and meet production needs. The implementation of these measures and precautions will provide strong technical support for motor manufacturing and help the sustainable development of the motor manufacturing industry.

E-posta: sales@vacuz.com