How to improve the winding efficiency and stability of automatic high speed internal motor stator coil winding machine? What details need to pay attention to?

High-speed internal winding machine generally adopts multi-head winding method, such as four-station or six-station, etc., the winding speed of up to 1000r/min, but to improve the speed at the same time to ensure the consistency of the quality of the winding as well as the stability of the machine. So how to improve the winding efficiency and stability of automatic high-speed internal winding machine? What details need to pay attention to Vacuz give you an introduction to it!

First of all, on improving the winding efficiency, the key is to optimize the equipment configuration and process parameters. Designing efficient and simple winding methods can significantly reduce unnecessary winding time and complexity. At the same time, the use of advanced control systems, such as bus PLC motion controller with professional servo system, can achieve accurate control of the winding tool to ensure the accuracy of the winding trajectory, angle and speed. In addition, the selection of high-performance accessories, such as high-speed motors and high-accuracy bearings, can enhance the overall performance and stability of the equipment and reduce failures and downtime. Automated operation is also an important means to improve efficiency. By realizing automatic corner wrapping, automatic loading and unloading, etc., we can significantly reduce manual intervention and improve production efficiency.

In terms of improving stability, we need to ensure the suitability of the equipment installation and operating environment. The installation site should be smooth, the surrounding environmental temperature and humidity should be controlled within the appropriate range, and away from vibration and pollution sources. At the same time, the stability of the power supply system is also essential to prevent voltage fluctuations on the equipment. High-quality tension control is the key to guarantee the stability of winding, through real-time monitoring and control of the tension of the enameled wire material, it can ensure the stability and quality of the winding. In addition, strengthening equipment maintenance, system monitoring and safety protection are also important measures to enhance stability.

In the operation process, we also need to pay attention to some details. The positioning of the molds and fixtures must be accurate in order to prevent winding quality problems caused by inaccurate positioning. At the same time, the selection of high-quality wire and the necessary pre-treatment, such as degreasing, decontamination, etc., can ensure the smoothness and stability of the wire in the winding process. In setting the winding parameters, to ensure accuracy, and according to the actual situation for dynamic adjustment and optimization. In addition, in the process of equipment operation to real-time monitoring of the parameters and indicators of change, in order to find problems and take measures to deal with them in a timely manner.

In summary, to improve the winding efficiency and stability of automatic high-speed internal winding machine is a systematic project, which needs to start from the equipment configuration, process parameters, maintenance, operation specifications and other aspects. Only in this way can ensure the efficient and stable operation of the equipment to meet the production requirements.

E-posta: sales@vacuz.com [fusion_form form_post_id="431″ margin_top="" margin_right="" margin_bottom="" margin_left="" hide_on_mobile="small-visibility,medium-visibility,large-visibility" class="" id=""][/fusion_form]