Brushless motor production process, commonly used to winding machine equipment, winding machines are divided into many kinds, there are flying fork, needle type, etc., for different stator products, and divided into high-speed winding machine and ordinary winding machine, literally looks like the difference in speed, in fact, far from such a simple problem, the following Vacuz simple to analyze it!

BLDC Coil Winding

1. Configuration, because of the need for high speed operation, so high-speed winding machine configuration requirements in all aspects, including the choice of servo motor and controller, screw, guide, tensioner, coupling, etc.. And ordinary winding machine only need ordinary configuration, except for custom-made, of course.

2. speed, high-speed winding machine compared to ordinary winding machine, speed is not a level, such as external winding can reach four to five thousand revolutions per minute, internal winding can reach more than 800 revolutions per minute, speed is different, of course, the efficiency is not the same, high-speed winding machine has more advantages.

3. General requirements, high-speed winding machine is only suitable for small outer diameter, the line is relatively thin stator products, such as hair dryers, electric toothbrushes, small pumps and other motor products; and ordinary winding machine to adapt to a wider range of thick wire diameter products can easily handle, such as garden tools, electric tools and other motor products.

4. The number of stations, ordinary winding machine due to the wide applicability, so the speed and efficiency are reduced, the number of stations will be correspondingly small, generally two stations or four stations; high-speed winding machine due to the smaller stator, wire diameter is also relatively fine, high efficiency is required, so generally four stations or six stations, so as to improve production.

Rotor

What is the difference and difference between high speed winding machine and ordinary winding machine, the above brief analysis, I hope it can help you in choosing the winding machine, according to the needs, choose the right product for you.

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