How would a stator winder work in a sensor application?

Sensors are a very common component in stator winding machines and the requirements for sensors are now increasing. Nowadays, the new stator winding machine has more sophisticated sensor technology and control technology compared with the previous ones. So what is the function of the sensor device in the stator winding machine?

 

1, the stator winding machine count, speed and other types of parameters to detect

The most basic function of the stator winding machine sensor is to count the output of the stator winding machine and the number of spindle turns. In addition, the rotational speed of the spindle is also done by the sensor. With this data, the user can easily calculate the output and analyze it together with other data to get the optimal production solution. Different wire diameter selection of different winding speed also has scientific data, rather than rely on experience to choose, these are the role played by the sensor in the winding machine.

 

2, detection of equipment displacement, safety limits

Stator winding machine line system needs to use sensors to inform the equipment starting position, and that position is the maximum. Now the stator winding machine are automated operations, many processes do not want human intervention, the human only need to carry out some simple auxiliary operations. Stator winding machine will be installed in specific locations sensors, the skeleton in place, as well as the tailstock position and other completion need to use sensors to complete.

Автоматична універсальна машина для намотування котушок статора електродвигуна-2
Автоматична універсальна машина для намотування котушок статора електродвигуна-2

3、Detection of good and bad products

After using the stator winding machine to complete the production of products, according to the different products equipped with different sensors to pick out the inferior products, eliminating the manual selection steps, improve the degree of automation, saving time and labor costs. In the past few years, the hot visual inspection system, which uses industrial cameras to take pictures of products at specific locations and analyze whether they are good or defective products through program calculations, can be used in many industries.

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