What are the features and advantages of a standard brushless motor stator coil winding machine? How can it be compatible with multiple stator models?

Winding the stator of a brushless motor requires specialized internal or external winding machines. With a wide range of stator models, compatibility is crucial. So, what are the features and advantages of a standard brushless motor winding machine? How does it accommodate multiple stator models? Vacuz will explain!

I. Core Features and Advantages

1. High Accuracy and Stability:

Servo Drive: Utilizes internationally renowned servo motors and controllers for precise multi-axis coordination, preventing collisions and wire breakage, ensuring winding quality.

Precision Machinery: Crafted from sheet metal, aluminum alloy, and stainless steel, the chassis is stable, ensuring smooth operation, neat wire routing, and a high slot fill rate.

2. High-Efficiency Production Capacity:

Multi-Station Design: Supports single- to six-station configurations. The four-station model boasts a 300% increase in winding speed, making it suitable for high-volume production.

High-Speed Winding: With a no-load speed of 1000 RPM, the winding efficiency of micro motors is significantly improved.

3. Intelligent Control:

PLC and Touchscreen: Real-time monitoring of winding parameters, simple operation, and convenient debugging.

Automatic Process Integration: Fully automated processes reduce manual intervention and improve production efficiency.

4. Wide Applicability:

Multi-Model Compatibility: Covers the winding needs of brushless DC motors, stepper motors, and more.

Wide Wire Diameter Range: Capable of winding enameled wire from 0.08-1.3mm, meeting the needs of micro to medium-sized motor products.

5. Low Maintenance Cost:

Modular Design: Modular fixtures enable fast changeovers, reducing mold costs and downtime.

Durable Materials: Key components are highly wear-resistant, extending equipment life.

II. Multi-Model Stator Compatibility Solutions

1. Mold Interoperability:

Interoperability with the Same Series: Stator molds within the same series can be used interchangeably by adding shims or auxiliary parts.

Cross-series Adaptability: Within the permitted range, similar products can share equipment and customize multiple molds.

2. Equipment Parameter Adjustment:

Notch Direction Adaptability: Pin-type internal winding is suitable for stators with inward-facing notches, while fork-type external winding is suitable for stators with outward-facing notches.

Selectable Workstation Quantity: Single-station winding is suitable for large stators, while multiple-station winding is suitable for small stators, increasing production output and speed.

3. Non-standard Customization:

Customized Development: We offer customized equipment for stator parameters outside the specified range.

Precision Optimization: For products requiring high precision, we upgrade our servo system and sensors to achieve winding accuracy of ±0.01mm.

The standard brushless motor winding machine, with its high-precision servo control, multi-station design, intelligent operation, and modular structure, offers efficient, stable, and low-maintenance production. Its multi-model compatibility relies on universal mold design, flexible equipment parameter adjustment, and non-standard customization services, meeting the needs of over 80% of stator products. You can choose standard models or customized solutions according to your specific needs to achieve a balance between production efficiency and cost.

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