In the field of motor manufacturing, the design of rotor and stator production line does face many technical challenges, but in order to complete the production of artificial intelligence, had to adjust again and again to make the design reasonable and more humane, so the rotor and stator production line technical difficulties in where? How to design a more simple, Vacuz give you an introduction to it!

First, the rotor production line technical difficulties and simplified design

1. Volume and weight

Difficulties: large rotor due to the volume and weight caused by the transportation, assembly problems, really increase the production cost and time.

Simplified design: modular design is undoubtedly the solution, the huge rotor disassembled into a number of easy-to-manage modules, not only easy to transport, but also through automated equipment and robots to achieve efficient and accurate assembly, significantly reducing the difficulty and risk of manual operation.

2.Magnetic field positioning

Difficulty: Accurate positioning under magnetic field interference is one of the technical difficulties.

Simplified design: Introducing advanced sensors and positioning technologies, such as laser positioning and magnetic encoder, can significantly improve positioning accuracy. At the same time, optimize the assembly process to reduce the negative impact of magnetic field on the positioning process and ensure the accuracy and stability of assembly.

3. Air gap and concentricity

Difficulty: Extremely small air gap and concentricity requirements test the limits of processing and assembly.

Simplified design: Adopting highly accurate machining equipment and processes is the cornerstone, while automated assembly equipment and online inspection technology are the key to ensuring assembly quality. Real-time monitoring of concentricity and timely adjustment of deviation ensure stable and reliable motor performance.

Second, the stator production line technical difficulties and simplified design

1. Copper wire molding accuracy

Difficulty: The high slot fullness rate of flat wire motor puts forward strict requirements on copper wire molding.

Simplified design: ensure the accuracy and consistency of copper wire molding through advanced mold design and manufacturing technology. At the same time, the online inspection link is strengthened to conduct a comprehensive inspection of the copper wire after molding to prevent non-conforming products from flowing into the subsequent processes.

2. Equipment precision and complexity

Difficulty: High slot fullness requires high equipment accuracy and stability.

Simplified design: Selection of high accuracy and high stability equipment and components is the basis. At the same time, simplify the structure and design of the equipment, reduce the difficulty and cost of maintenance, and improve the reliability and ease of use of the equipment.

3. Insulation paper and drip paint

Difficulty: High slot fullness increases the difficulty of insulating paper sliding and paint dripping filling.

Simplified design: Optimize the design and manufacturing process of insulating paper to enhance its anti-slip and stability. At the same time, the introduction of advanced paint dripping technology and equipment to ensure that the paint dripping filling is uniform and complete, to improve the overall performance of the stator.

Third, the general simplified design strategy

1. Automation and Intelligent

The introduction of automated equipment and robots not only reduces manual intervention, but also significantly improves production efficiency and product quality. At the same time, the use of sensors and data analysis technology to achieve real-time monitoring of the production process and predictive maintenance, providing strong support for continuous improvement.

2. Standardization and Modularization

The development of standardized operation specifications and workflow helps to reduce human errors and improve the overall stability of the production line. Modularized design makes the production line more flexible and easy to maintain and upgrade, providing the possibility to cope with future changes and challenges.

3.Training and Motivation

Employees are the core strength of the production line. Regular training to improve the skill level and assembly operation ability of employees; at the same time, establish incentive mechanism to encourage employees to put forward innovation and improvement suggestions, which helps to stimulate the enthusiasm and creativity of employees to promote the continuous optimization and development of the production line.

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