When discussing innovations in the field of motor manufacturing, brushless motor winding machines have undoubtedly become a striking focus. Compared with traditional brushed motor winding machines, brushless motor winding machines have shown significant advantages in multiple dimensions. The following is an in-depth comparison and analysis of these two types of winding machines by Vacuz, hoping to help everyone!

1. Overview of core differences

1. Innovation of winding objects and processes:

Brushless motor winding machines are designed for brushless motors. Their coils are cleverly wound on the stator, and the diversity of stator slot directions (such as outward, inward, etc.) requires different winding methods and equipment. For example, brushless motor stators with slots facing outward often use flying fork winding machines, while those with slots facing inward are more inclined to needle-type inner winding machines. In contrast, traditional winding machines mainly serve brushed motors, and coils are mostly wound on the rotor core, so they are mostly rotor winding machines, and they mainly use flying fork winding methods.

2. Significant improvement in performance characteristics:

The brushless motor winding machine stands out for its excellent winding accuracy and stability, and easily meets the standards for winding quality of brushless motors. In addition, it also performs well in noise control, running stability, multi-station design, fast changeover, accurate positioning, and neat wiring. In contrast, although the traditional winding machine technology is mature and the market demand is wide, there is still a certain gap in winding accuracy, stability, and noise control.

2. Significant advantages of brushless motor winding machines

1. Demonstration of cutting-edge technology:

The brushless motor winding machine combines more advanced technology with complex structures, such as servo motors, high-precision guide rails, and lead screws. These innovative elements jointly improve the accuracy and stability of winding. This cutting-edge technology not only improves the winding quality, but also significantly extends the service life of the equipment.

2. Wide applicability and flexibility:

The brushless motor winding machine is known for its strong versatility and flexibility, and can easily adapt to a variety of brushless motor products. For special products or special-shaped products that exceed the conventional outer diameter and wire diameter, it can also provide non-standard customization services to fully meet the personalized needs of customers.

3. Double improvement of production efficiency and quality:

The brushless motor winding machine has significantly improved production efficiency with advanced functions such as multi-head winding and multi-wire winding. At the same time, the introduction of automatic control systems reduces the need for manual operation, further improving production efficiency and quality stability.

4. Implementation of the concept of environmental protection and energy saving:

Compared with traditional brushed motor winding machines, brushless motor winding machines generate less noise and vibration during operation, and have a lighter impact on the environment. In addition, the high energy efficiency ratio of brushless motors enables more energy to be saved during use, thereby implementing the concept of environmental protection and energy saving.

In summary, brushless motor winding machines have shown significant advantages in winding methods, performance characteristics and advantages. When choosing a winding machine, users should fully consider their actual needs and budget in order to make a wise decision.

Електронна пошта: sales@vacuz.com