Many friends may not know the principle of wire arrangement and winding mode of the fully automatic motor stator winding machine and the reasonable adjustment control method. Vacuz will introduce it to you and hope it can help you!

Principle of wire arrangement and winding mode

‌1. Wire arrangement principle‌:

1. Rely on PLC or other advanced control systems to control the linkage between the spindle motor and the winding system.

2. When the spindle motor rotates, the winding mechanism drives the wire to move to the predetermined position, and the speed is adjusted in real time to ensure accurate and uniform wire arrangement.

3. The control system sends a signal to make the winding mechanism move in the opposite direction to achieve multi-layer automatic wire arrangement.

‌2. Winding method‌:

Supports multiple methods such as flying fork external winding and internal winding.

1. Flying fork external winding is suitable for stators with slots facing outward. The flying fork rotates at high speed to drive the wire nozzle to rotate and clamp the enameled wire into the stator slot.

2. Internal winding is suitable for stators with slots facing inward. The servo drives the needle bar to move up and down at high speed to achieve precise wire arrangement.

3. Reasonable adjustment control method

‌1. Choose a suitable winding mold: Select the mold according to the stator parameters to ensure that the wire diameter, number of turns and layout are correct.

‌2. Adjust the tensioner: Adjust the tensioner range according to the wire type and wire diameter to ensure moderate tension.

‌3. Set winding parameters: Accurately set parameters such as program number, number of coil turns, winding speed, etc. to ensure winding effect.

‌4. Manual operation test: Perform manual test before formal winding to ensure that the parts are aligned and run smoothly.

‌5. Monitor the winding process: Real-time monitoring of winding parameters and effects, and timely stop and adjust when abnormalities are found.

‌6. Maintain equipment: Regularly clean the surface and internal parts of the equipment, and check and replace worn parts.

By understanding these principles and mastering the adjustment control methods, you can ensure that the fully automatic motor stator winding machine can complete the winding task stably and accurately, while extending the service life of the equipment. I hope these little knowledge can help you!

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