{"id":13837,"date":"2025-12-10T03:43:42","date_gmt":"2025-12-10T03:43:42","guid":{"rendered":"https:\/\/vacuz.com\/?p=13837"},"modified":"2025-12-10T03:43:42","modified_gmt":"2025-12-10T03:43:42","slug":"cach-dieu-chinh-do-on-dinh-cua-may-quan-stato-dong-co-da-tram-toc-do-cao-cach-dinh-vi-chinh-xac-hon","status":"publish","type":"post","link":"https:\/\/vacuz.com\/vi\/how-to-control-the-consistency-of-high-speed-multi-station-motor-stator-winding-machine-how-to-position-more-accurately\/","title":{"rendered":"L\u00e0m th\u1ebf n\u00e0o \u0111\u1ec3 ki\u1ec3m so\u00e1t \u0111\u1ed9 \u0111\u1ed3ng \u0111\u1ec1u c\u1ee7a m\u00e1y qu\u1ea5n stato \u0111\u1ed9ng c\u01a1 \u0111a tr\u1ea1m t\u1ed1c \u0111\u1ed9 cao? L\u00e0m th\u1ebf n\u00e0o \u0111\u1ec3 \u0111\u1ecbnh v\u1ecb ch\u00ednh x\u00e1c h\u01a1n?"},"content":{"rendered":"

M\u00e1y qu\u1ea5n stato t\u1ed1c \u0111\u1ed9 cao c\u00f3 y\u00eau c\u1ea7u kh\u00e1 cao v\u1ec1 n\u0103ng su\u1ea5t. Ch\u00fang th\u01b0\u1eddng \u0111\u01b0\u1ee3c thi\u1ebft k\u1ebf theo ki\u1ec3u \u0111a tr\u1ea1m, gi\u00fap n\u00e2ng cao \u0111\u00e1ng k\u1ec3 hi\u1ec7u qu\u1ea3 s\u1ea3n xu\u1ea5t. Tuy nhi\u00ean, v\u1edbi s\u1ef1 gia t\u0103ng s\u1ed1 l\u01b0\u1ee3ng tr\u1ea1m v\u00e0 y\u00eau c\u1ea7u qu\u1ea5n d\u00e2y t\u1ed1c \u0111\u1ed9 cao, vi\u1ec7c \u0111\u1ecbnh v\u1ecb m\u00e1y v\u00e0 ki\u1ec3m so\u00e1t \u0111\u1ed9 ch\u00ednh x\u00e1c l\u00e0 v\u00f4 c\u00f9ng quan tr\u1ecdng. V\u1eady l\u00e0m th\u1ebf n\u00e0o \u0111\u1ec3 ki\u1ec3m so\u00e1t \u0111\u1ed9 ch\u00ednh x\u00e1c c\u1ee7a m\u00e1y qu\u1ea5n stato \u0111\u1ed9ng c\u01a1 \u0111a tr\u1ea1m t\u1ed1c \u0111\u1ed9 cao? L\u00e0m th\u1ebf n\u00e0o \u0111\u1ec3 \u0111\u1ecbnh v\u1ecb m\u00e1y ch\u00ednh x\u00e1c h\u01a1n? Vacuz s\u1ebd gi\u1ea3i th\u00edch ng\u1eafn g\u1ecdn cho b\u1ea1n ngay d\u01b0\u1edbi \u0111\u00e2y!<\/p>\n

\"M\u00e1y<\/p>\n

1. Ph\u01b0\u01a1ng ph\u00e1p ki\u1ec3m so\u00e1t t\u00ednh nh\u1ea5t qu\u00e1n<\/p>\n

1. H\u1ec7 th\u1ed1ng truy\u1ec1n \u0111\u1ed9ng c\u00f3 \u0111\u1ed9 ch\u00ednh x\u00e1c cao<\/p>\n

Gi\u1ea3i ph\u00e1p truy\u1ec1n \u0111\u1ed9ng tr\u1ef1c ti\u1ebfp: S\u1eed d\u1ee5ng \u0111\u1ed9ng c\u01a1 servo t\u1ed1c \u0111\u1ed9 c\u1ef1c cao 5000 v\u00f2ng\/ph\u00fat k\u1ebft h\u1ee3p v\u1edbi \u0111\u1ed9ng c\u01a1 m\u00f4-men xo\u1eafn kh\u00f4ng c\u00f3 \u0111\u1ed9 tr\u1ec5, sai s\u1ed1 truy\u1ec1n \u0111\u1ed9ng nh\u1ecf h\u01a1n 0,005 mm, \u0111\u1ea3m b\u1ea3o s\u1ef1 \u0111\u1ed3ng b\u1ed9 gi\u1eefa c\u00e1c tr\u1ea1m.<\/p>\n

\u0110i\u1ec1u khi\u1ec3n ph\u1ea3n h\u1ed3i v\u00f2ng k\u00edn: gi\u00e1m s\u00e1t v\u1ecb tr\u00ed tr\u1ee5c ch\u00ednh theo th\u1eddi gian th\u1ef1c th\u00f4ng qua th\u01b0\u1edbc k\u1ebb l\u01b0\u1edbi nano, gi\u1ea3m sai s\u1ed1 xu\u1ed1ng c\u00f2n \u00b10,008 mm, k\u1ebft h\u1ee3p v\u1edbi thu\u1eadt to\u00e1n PID \u0111\u1ed9ng \u0111\u1ec3 lo\u1ea1i b\u1ecf dao \u0111\u1ed9ng t\u1ed1c \u0111\u1ed9, \u0111\u1ea3m b\u1ea3o sai s\u1ed1 v\u00f2ng quay \u22640,5 v\u00f2ng v\u00e0 \u0111\u1ed9 l\u1ec7ch \u0111\u01b0\u1eddng k\u00ednh d\u00e2y \u2264\u00b10,008 mm.<\/p>\n

2. H\u1ec7 th\u1ed1ng \u0111i\u1ec1u ch\u1ec9nh v\u00f2ng k\u00edn l\u1ef1c c\u0103ng<\/p>\n

Ki\u1ec3m so\u00e1t \u0111\u1ed9 c\u0103ng th\u00f4ng minh: T\u1ef1 \u0111\u1ed9ng \u0111i\u1ec1u ch\u1ec9nh d\u1ea3i \u0111\u1ed9 c\u0103ng ph\u00f9 h\u1ee3p v\u1edbi lo\u1ea1i d\u00e2y (d\u00e2y \u0111\u1ed3ng\/d\u00e2y nh\u00f4m). \u0110\u1ed9 ch\u00ednh x\u00e1c c\u1ee7a c\u01a1 ch\u1ebf \u0111i\u1ec1u ch\u1ec9nh v\u00f2ng k\u00edn \u0111\u1ed9 c\u0103ng \u0111\u1ed1i v\u1edbi d\u00e2y \u0111\u1ed3ng \u0111\u1ea1t \u00b10,5N, c\u00f2n \u0111\u1ed1i v\u1edbi d\u00e2y nh\u00f4m, h\u1ec7 th\u1ed1ng s\u1ebd t\u1ef1 \u0111\u1ed9ng gi\u1ea3m \u0111\u1ed9 c\u0103ng xu\u1ed1ng 15% \u0111\u1ec3 tr\u00e1nh t\u00ecnh tr\u1ea1ng cu\u1ed9n d\u00e2y b\u1ecb c\u0103ng kh\u00f4ng \u0111\u1ec1u do dao \u0111\u1ed9ng \u0111\u1ed9 c\u0103ng.<\/p>\n

C\u01a1 ch\u1ebf b\u1ea3o v\u1ec7 ng\u1eaft k\u1ebft n\u1ed1i: Trong tr\u01b0\u1eddng h\u1ee3p ng\u1eaft k\u1ebft n\u1ed1i \u0111\u1ed9t ng\u1ed9t, phanh \u0111i\u1ec7n t\u1eeb s\u1ebd kh\u00f3a cu\u1ed9n d\u00e2y trong v\u00f2ng 10 mili gi\u00e2y \u0111\u1ec3 ng\u0103n thi\u1ebft b\u1ecb ch\u1ea1y kh\u00f4ng t\u1ea3i ho\u1eb7c d\u00e2y b\u1ecb v\u0103ng ra.<\/p>\n

3. L\u1eadp k\u1ebf ho\u1ea1ch \u0111\u01b0\u1eddng \u0111i v\u00e0 khu\u00f4n m\u1eabu ti\u00eau chu\u1ea9n<\/p>\n

Th\u01b0 vi\u1ec7n khu\u00f4n tham s\u1ed1: T\u1ef1 \u0111\u1ed9ng l\u1ef1a ch\u1ecdn lo\u1ea1i khu\u00f4n ph\u00f9 h\u1ee3p d\u1ef1a tr\u00ean kho\u1ea3ng c\u00e1ch khe stator v\u00e0 \u0111\u1ed9 d\u00e0y cu\u1ed9n d\u00e2y. Th\u1eddi gian thay khu\u00f4n \u226430 ph\u00fat, gi\u00fap gi\u1ea3m thi\u1ec3u sai s\u00f3t do \u0111i\u1ec1u ch\u1ec9nh th\u1ee7 c\u00f4ng.<\/p>\n

Thu\u1eadt to\u00e1n \u0111\u01b0\u1eddng \u0111i d\u00e2y ba chi\u1ec1u: t\u1ea1o ra m\u1ed9t \u0111\u01b0\u1eddng \u0111i d\u00e2y ph\u00f9 h\u1ee3p, t\u1ef1 \u0111\u1ed9ng \u0111i\u1ec1u ch\u1ec9nh t\u1ed1c \u0111\u1ed9 30% m\u1ed9t c\u00e1ch th\u00f4ng minh t\u1ea1i c\u00e1c g\u00f3c, v\u00e0 c\u00f3 t\u1ef7 l\u1ec7 ch\u1ed3ng ch\u00e9o d\u00e2y <0.1%, \u0111\u1ea3m b\u1ea3o c\u00e1c cu\u1ed9n d\u00e2y \u0111\u01b0\u1ee3c s\u1eafp x\u1ebfp ch\u1eb7t ch\u1ebd v\u00e0 kh\u00f4ng c\u00f3 \u0111i\u1ec3m giao nhau.<\/p>\n

4. Gi\u00e1m s\u00e1t ch\u1ea5t l\u01b0\u1ee3ng theo th\u1eddi gian th\u1ef1c<\/p>\n

Ki\u1ec3m tra ch\u1ea5t l\u01b0\u1ee3ng b\u1eb1ng c\u00f4ng ngh\u1ec7 th\u1ecb gi\u00e1c m\u00e1y t\u00ednh: Tr\u00ed tu\u1ec7 nh\u00e2n t\u1ea1o (AI) \u0111\u01b0\u1ee3c s\u1eed d\u1ee5ng \u0111\u1ec3 ph\u00e1t hi\u1ec7n \u0111\u1ed9 ph\u1eb3ng c\u1ee7a c\u1ee5m d\u00e2y \u0111i\u1ec7n (\u0111\u1ed9 ch\u00ednh x\u00e1c 0,02 mm), \u0111\u1ed3ng th\u1eddi cung c\u1ea5p ph\u1ea3n h\u1ed3i theo th\u1eddi gian th\u1ef1c \u0111\u1ec3 \u0111i\u1ec1u ch\u1ec9nh c\u00e1c th\u00f4ng s\u1ed1 d\u00e2y \u0111i\u1ec7n, nh\u1eb1m \u0111\u1ea3m b\u1ea3o s\u1ea3n ph\u1ea9m \u0111\u1ea7u ra \u0111\u1ed3ng nh\u1ea5t t\u1ea1i m\u1ed7i tr\u1ea1m.<\/p>\n

V\u00f2i phun khu\u00f4n t\u1ef1 l\u00e0m s\u1ea1ch: Thi\u1ebft b\u1ecb th\u1ed5i kh\u00ed vi m\u00f4 t\u00edch h\u1ee3p s\u1ebd t\u1ef1 \u0111\u1ed9ng lo\u1ea1i b\u1ecf c\u00e1c m\u1ea3nh v\u1ee5n \u0111\u1ed3ng trong qu\u00e1 tr\u00ecnh cu\u1ed9n d\u00e2y, gi\u00fap gi\u1ea3m t\u1ef7 l\u1ec7 tr\u1ea7y x\u01b0\u1edbc xu\u1ed1ng 90% v\u00e0 tr\u00e1nh h\u01b0 h\u1ecfng cu\u1ed9n d\u00e2y do t\u1ea1p ch\u1ea5t g\u00e2y ra.<\/p>\n

2. C\u00e1c ph\u01b0\u01a1ng ph\u00e1p nh\u1eb1m n\u00e2ng cao \u0111\u1ed9 ch\u00ednh x\u00e1c \u0111\u1ecbnh v\u1ecb<\/p>\n

1. Thu\u1eadt to\u00e1n \u0111\u1ecbnh v\u1ecb xung v\u00f2ng k\u00edn ho\u00e0n to\u00e0n<\/p>\n

Ph\u1ea3n h\u1ed3i t\u1eeb b\u1ed9 m\u00e3 h\u00f3a c\u00f3 \u0111\u1ed9 ch\u00ednh x\u00e1c cao: B\u1ed9 m\u00e3 h\u00f3a \u0111\u1ed9ng c\u01a1 truy\u1ec1n t\u00edn hi\u1ec7u v\u1ecb tr\u00ed v\u1ec1 PLC theo th\u1eddi gian th\u1ef1c. Th\u00f4ng qua ho\u1ea1t \u0111\u1ed9ng t\u1ed1c \u0111\u1ed9 cao c\u1ee7a kh\u1ed1i ch\u1ee9c n\u0103ng v\u00f2ng k\u00edn ho\u00e0n to\u00e0n, \u0111\u1ed9ng c\u01a1 servo \u0111\u01b0\u1ee3c \u0111i\u1ec1u khi\u1ec3n \u0111\u1ec3 \u0111\u1ea1t \u0111\u01b0\u1ee3c \u0111\u1ecbnh v\u1ecb v\u00f2ng k\u00edn ho\u00e0n to\u00e0n, v\u1edbi \u0111\u1ed9 ch\u00ednh x\u00e1c \u0111\u1ecbnh v\u1ecb cao h\u01a1n.<\/p>\n

\u0110i\u1ec1u khi\u1ec3n ph\u1ed1i h\u1ee3p \u0111a tr\u1ee5c: S\u1eed d\u1ee5ng b\u1ed9 \u0111i\u1ec1u khi\u1ec3n chuy\u1ec3n \u0111\u1ed9ng ki\u1ec3u bus, h\u1ec7 th\u1ed1ng h\u1ed7 tr\u1ee3 chuy\u1ec3n \u0111\u1ed9ng \u0111\u1ed3ng b\u1ed9 \u0111a tr\u1ee5c \u0111\u1ec3 \u0111\u1ea3m b\u1ea3o s\u1ef1 k\u1ebft n\u1ed1i ch\u00ednh x\u00e1c gi\u1eefa c\u00e1c thao t\u00e1c qu\u1ea5n d\u00e2y, n\u1ed1i d\u00e2y, ho\u00e1n v\u1ecb v\u00e0 c\u00e1c thao t\u00e1c kh\u00e1c.<\/p>\n

2. C\u1ea5u tr\u00fac c\u01a1 kh\u00ed c\u00f3 \u0111\u1ed9 c\u1ee9ng cao<\/p>\n

C\u00e1c b\u1ed9 ph\u1eadn truy\u1ec1n \u0111\u1ed9ng nh\u1eb9: S\u1eed d\u1ee5ng b\u1ed9 \u0111\u1ecbnh v\u1ecb c\u00e1p b\u1eb1ng s\u1ee3i carbon v\u00e0 thanh d\u1eabn t\u1eeb t\u00ednh \u0111\u1ec3 gi\u1ea3m qu\u00e1n t\u00ednh c\u01a1 h\u1ecdc, t\u0103ng gia t\u1ed1c l\u00ean 2G v\u00e0 \u0111\u1ea1t \u0111\u01b0\u1ee3c ph\u1ea3n \u1ee9ng \u0111\u1ecbnh v\u1ecb nhanh h\u01a1n.<\/p>\n

Thi\u1ebft k\u1ebf ch\u1ed1ng rung: Khung m\u00e1y \u0111\u01b0\u1ee3c ch\u1ebf t\u1ea1o t\u1eeb v\u1eadt li\u1ec7u h\u1ee3p kim c\u00f3 \u0111\u1ed9 b\u1ec1n cao v\u00e0 k\u1ebft h\u1ee3p v\u1edbi c\u00e1c mi\u1ebfng \u0111\u1ec7m gi\u1ea3m ch\u1ea5n \u0111\u1ec3 gi\u1ea3m bi\u00ean \u0111\u1ed9 rung khi v\u1eadn h\u00e0nh \u1edf t\u1ed1c \u0111\u1ed9 cao, \u0111\u1ed3ng th\u1eddi tr\u00e1nh sai l\u1ec7ch v\u1ecb tr\u00ed.<\/p>\n

3. C\u00f4ng ngh\u1ec7 camera \u0111i\u1ec7n t\u1eed v\u00e0 n\u1ed9i suy<\/p>\n

Cam \u0111i\u1ec7n t\u1eed t\u00f9y ch\u1ec9nh: Tr\u1ee5c quay, tr\u1ee5c tr\u00ean v\u00e0 tr\u1ee5c d\u01b0\u1edbi \u0111\u01b0\u1ee3c g\u1eafn ch\u1eb7t v\u00e0o tr\u1ee5c ch\u00ednh. Nh\u1edd ch\u1ee9c n\u0103ng cam \u0111i\u1ec7n t\u1eed, qu\u00e1 tr\u00ecnh cu\u1ed9n d\u00e2y t\u1ed1c \u0111\u1ed9 cao v\u00e0 s\u1eafp x\u1ebfp c\u00e1p \u0111\u01b0\u1ee3c \u0111\u1ed3ng b\u1ed9 h\u00f3a, qu\u00e1 tr\u00ecnh chuy\u1ec3n \u0111\u1ed5i \u0111\u01b0\u1eddng cong di\u1ec5n ra m\u01b0\u1ee3t m\u00e0, \u0111\u1ed3ng th\u1eddi c\u00e1p \u0111\u01b0\u1ee3c s\u1eafp x\u1ebfp g\u1ecdn g\u00e0ng v\u00e0 kh\u00f4ng b\u1ecb ch\u00e9o nhau.<\/p>\n

H\u1ec7 th\u1ed1ng li\u00ean k\u1ebft ba tr\u1ee5c X\/Y\/Z v\u1edbi c\u01a1 ch\u1ebf n\u1ed9i suy xo\u1eafn \u1ed1c: V\u1edbi \u0111\u1ed9 ch\u00ednh x\u00e1c \u0111i\u1ec1u khi\u1ec3n cao, h\u1ec7 th\u1ed1ng n\u00e0y c\u00f3 th\u1ec3 nhanh ch\u00f3ng v\u00e0 ch\u00ednh x\u00e1c c\u1ed1 \u0111\u1ecbnh d\u00e2y tr\u00e1ng men t\u1ea1i v\u1ecb tr\u00ed treo, gi\u00fap tr\u00e1nh sai l\u1ec7ch v\u1ecb tr\u00ed.<\/p>\n

4. G\u1ee1 l\u1ed7i v\u00e0 hi\u1ec7u chu\u1ea9n th\u00f4ng minh<\/p>\n

Ki\u1ec3m tra kh\u00f4ng t\u1ea3i v\u00e0 g\u1ee1 l\u1ed7i \u1edf t\u1ed1c \u0111\u1ed9 ch\u1eadm: Trong giai \u0111o\u1ea1n l\u1eafp \u0111\u1eb7t v\u00e0 g\u1ee1 l\u1ed7i, tr\u01b0\u1edbc ti\u00ean h\u00e3y th\u1ef1c hi\u1ec7n ki\u1ec3m tra kh\u00f4ng t\u1ea3i, sau \u0111\u00f3 t\u0103ng d\u1ea7n t\u1ed1c \u0111\u1ed9 v\u00e0 quan s\u00e1t xem qu\u1ef9 \u0111\u1ea1o di chuy\u1ec3n c\u1ee7a v\u00f2i ch\u1ec9 v\u00e0 thanh kim c\u00f3 b\u00ecnh th\u01b0\u1eddng hay kh\u00f4ng, c\u0169ng nh\u01b0 v\u1ecb tr\u00ed \u0111\u1ecbnh v\u1ecb c\u00f3 ch\u00ednh x\u00e1c hay kh\u00f4ng.<\/p>\n

Ch\u1ee9c n\u0103ng l\u01b0u tr\u1eef tham s\u1ed1: L\u01b0u tr\u1eef c\u00e1c tham s\u1ed1 g\u1ee1 l\u1ed7i cho c\u00e1c lo\u1ea1i stato kh\u00e1c nhau v\u00e0 g\u1ecdi tr\u1ef1c ti\u1ebfp c\u00e1c tham s\u1ed1 n\u00e0y trong l\u1ea7n s\u1eed d\u1ee5ng ti\u1ebfp theo, gi\u00fap gi\u1ea3m th\u1eddi gian hi\u1ec7u chu\u1ea9n l\u1eb7p l\u1ea1i v\u00e0 \u0111\u1ea3m b\u1ea3o t\u00ednh nh\u1ea5t qu\u00e1n trong vi\u1ec7c \u0111\u1ecbnh v\u1ecb.<\/p>\n

\"Thi\u1ebft<\/p>\n

L\u00e0m th\u1ebf n\u00e0o \u0111\u1ec3 ki\u1ec3m so\u00e1t \u0111\u1ed9 \u0111\u1ed3ng \u0111\u1ec1u c\u1ee7a m\u00e1y qu\u1ea5n stato \u0111\u1ed9ng c\u01a1 \u0111a tr\u1ea1m t\u1ed1c \u0111\u1ed9 cao? L\u00e0m th\u1ebf n\u00e0o \u0111\u1ec3 \u0111\u1ecbnh v\u1ecb ch\u00ednh x\u00e1c h\u01a1n? Vacuz \u0111\u00e3 gi\u1ea3i th\u00edch ng\u1eafn g\u1ecdn \u1edf tr\u00ean. Hy v\u1ecdng nh\u1eefng ki\u1ebfn th\u1ee9c n\u00e0y c\u00f3 th\u1ec3 gi\u00fap \u00edch cho m\u1ecdi ng\u01b0\u1eddi!<\/p>","protected":false},"excerpt":{"rendered":"

High-speed stator winding machines have relatively high requirements for output. They generally adopt a multi-station design, which can greatly improve production efficiency. However, with the increase in the number of stations and high-speed winding requirements, machine positioning and consistency control are very important. So how to control the consistency of high-speed multi-station motor stator winding […]<\/p>\n","protected":false},"author":1,"featured_media":13838,"comment_status":"closed","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"_gspb_post_css":"","_joinchat":[],"footnotes":""},"categories":[63],"tags":[],"class_list":["post-13837","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-technology"],"blocksy_meta":[],"_links":{"self":[{"href":"https:\/\/vacuz.com\/vi\/wp-json\/wp\/v2\/posts\/13837","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/vacuz.com\/vi\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/vacuz.com\/vi\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/vacuz.com\/vi\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/vacuz.com\/vi\/wp-json\/wp\/v2\/comments?post=13837"}],"version-history":[{"count":0,"href":"https:\/\/vacuz.com\/vi\/wp-json\/wp\/v2\/posts\/13837\/revisions"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/vacuz.com\/vi\/wp-json\/wp\/v2\/media\/13838"}],"wp:attachment":[{"href":"https:\/\/vacuz.com\/vi\/wp-json\/wp\/v2\/media?parent=13837"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/vacuz.com\/vi\/wp-json\/wp\/v2\/categories?post=13837"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/vacuz.com\/vi\/wp-json\/wp\/v2\/tags?post=13837"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}