The winding requirements and design of the inner winding machine of the brushless motor stator of the water pump must follow the needs. From equipment configuration, process optimization to operating specifications, they must be carried out in accordance with certain requirements. Vacuz further expands and improves some of the content, hoping to help everyone!

1. Deepening of winding requirements and design points

1. Stator slot and size adaptation

‌Slot shape optimization‌: In addition to ensuring that the slot direction is adapted to the inner winding machine, the slot shape can also be optimized, such as using a rounded corner design to reduce friction and damage to the wire at the slot.

‌Size compatibility assessment‌: In the early stage of equipment design, a stator size compatibility assessment model is established to quickly determine whether stators of different sizes can be stably wound on the equipment and improve the versatility of the equipment.

2. Winding wire diameter and tension control

‌Wire material selection‌: In addition to the wire diameter, the material of the wire also directly affects the winding effect. Selecting wire with high conductivity, high strength and good wear resistance can further improve the performance of the motor.

‌Tension dynamic adjustment‌: Develop a tension dynamic adjustment system to adjust the tension in real time according to the wire state (such as temperature and speed changes) during the winding process to ensure that the wire tension is always in a good state.

3. Improve the precision of molds and tooling

‌Mold surface treatment‌: Special treatment is performed on the mold surface, such as hard chrome plating or the use of wear-resistant alloy materials to improve the wear resistance and service life of the mold.

‌Innovative design of tooling fixtures‌: Design adaptive tooling fixtures that can automatically adjust the clamping force and position according to the stator size to reduce wire damage and winding errors.

2. Innovation of methods to ensure fast and accurate winding

1. Optimize winding process and automation upgrade

‌Intelligent path planning‌: Introduce intelligent algorithms to automatically plan appropriate winding paths according to stator shape and winding requirements to reduce wire waste and winding time.

‌Robot-assisted winding‌: Combined with industrial robot technology, automatic grasping, positioning and winding of wires are realized to further improve winding efficiency and accuracy.

2. Advanced control system and real-time monitoring

‌Integrated control system‌: Integrate PLC, servo system, tension control system, etc. into a unified control platform to realize one-button start, automatic adjustment and fault alarm functions of the equipment.

‌Big data analysis and application‌: Collect real-time data during the winding process, use big data technology for analysis and mining, discover potential production problems and make early warnings and optimizations in advance.

3. Optimization of fast reset and multi-station design

‌Intelligent reset system‌: Develop a reset system with intelligent recognition function, which can automatically judge and perform reset operations according to the winding completion status, further improving production efficiency.

‌Flexible production line configuration‌: Flexibly configure winding machines of different stations and quantities according to production needs to form a flexible production line to achieve rapid response and efficient production.

3. Customized solutions and equipment maintenance training

‌1. Customized service‌: Provide full-process customized services from equipment selection, parameter configuration to installation and commissioning to ensure that the equipment can meet the specific needs of customers.

‌2. Remote maintenance and diagnosis‌: Establish a remote maintenance platform to achieve remote fault diagnosis and rapid response through real-time monitoring of equipment operation status and data analysis.

‌3. Continuous training and support‌: Regularly provide equipment operation and maintenance training to operators, provide continuous technical support and update services, and ensure that the equipment is always in good condition.

What are the requirements and designs for the inner winding of the stator of the brushless motor of the water pump? How to ensure fast and accurate winding? Vacuz has made a brief description above, and I hope these little knowledge can help everyone!

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