Common brushless motor stator winding methods, there are flying fork and needle winding methods, corresponding to the flying fork external winding machine and needle internal winding machine, so what are the requirements of internal and external winding machines for the stator? How to ensure that the winding is efficient and stable, Vacuz give you an introduction to it! Hope it can help you!

First, the internal winding machine on the requirements of the stator and to ensure efficient and stable winding methods

Requirements:

1. The direction of the stator slot: the internal winding machine is designed for the slot inward stator design, to ensure that the winding process wire can smoothly enter and fill the stator slot.

2. Stator O.D. and I.D.: The stator size should be within a specific range to fit standard winding equipment; beyond this range, customized equipment is required.

3. Stator stack thickness: the stack thickness should be controlled within a certain range to ensure the stability and efficiency of the winding process.

4. Slot distance: Reasonable slot distance helps to improve the winding accuracy and speed.

5. Winding wire diameter: the size of the wire diameter directly affects the winding speed and equipment configuration, need to be selected according to the actual needs.

Ensure efficient and stable winding methods:

1. Optimize the winding process: design a simple and efficient winding process to reduce operational complexity and time costs.

2. Adopt advanced control system: such as PLC motion controller combined with servo system to realize accurate control.

3. Fine tension management: Utilizing tension sensor and control system to ensure stable wire tension.

4. Automated operation: Introduce touch screen programming, automatic corner wrapping and other functions to enhance the level of production automation.

5. Quick reset mechanism: quickly reset the equipment after winding is completed, shorten the production cycle.

6. High-quality motors and configurations: Choose famous brand motors and accessories to ensure stable equipment performance.

7. System monitoring and protection: real-time monitoring of equipment operating status to ensure production safety.

Second, the requirements of external winding machine on the stator and to ensure efficient and stable winding methods

Requirements:

1. Stator slot direction: external winding machine is suitable for stator with slot outward, i.e. external rotor structure.

2. Stator shape and size: choose the right model of flying fork winding machine according to the specific shape and size of the stator.

3. Wire diameter: similar to the internal winding machine, the wire diameter size affects the winding speed and equipment configuration.

Ensure efficient and stable winding method:

1. Flying Fork Winding Technology: The use of high-speed rotation of the flying fork and die head, die tongue and other components work together to achieve high efficiency winding.

2. Precision control of wire arrangement: accurately control the trajectory and speed of flying fork movement through programming to ensure the quality of wire arrangement.

3. Real-time monitoring and adjustment: Continuously monitor the winding effect during the winding process and make timely adjustment to maintain stable quality.

4. Regular maintenance: Regular cleaning, lubrication and inspection of the flying fork winding machine to keep the equipment in good condition.

To summarize, whether it is internal or external winding machine, in the stator requirements and winding efficiency and stability of a number of factors need to be taken into account, and take appropriate measures to ensure production efficiency and product quality.

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