There are many factors that affect the speed of the fully automatic motor stator winding machine. It is necessary to conduct a comprehensive analysis step by step to find the problem in order to effectively solve the problem. So what are the specific influencing factors? How to adjust it correctly? Vacuz will introduce it to you!

1. Optimization of equipment hardware configuration

1. Motor and drive system: Select high-performance servo motors and precision drive systems to ensure that the winding machine has sufficient torque and response speed when running at high speed. If the current equipment performance is insufficient, you can consider upgrading to higher-specification motors and drives.

2. Mechanical structure reinforcement: Regularly check and maintain the mechanical parts of the winding machine, such as frame rigidity, guide rail accuracy, and wear of transmission parts (screws, synchronous belts). If necessary, replace severely worn parts to improve the overall stability and accuracy of the equipment.

3. Control system upgrade: Optimize the computing speed of the PLC or motion control card to ensure that the equipment responds quickly to speed changes. At the same time, deeply optimize the control program to reduce computing delays and improve the overall performance of the equipment.

2. Adaptive adjustment of wire characteristics

1. Wire diameter and material matching: Adjust the winding tension for wires of different wire diameters and materials. For thin wires, the tension can be appropriately increased to maintain stability, while for thick wires, the tension needs to be reduced to avoid the risk of wire breakage. At the same time, consider the differences in ductility and hardness of the wires and choose the appropriate winding speed.

2. Insulation layer treatment: For wires with thicker insulation layers, lubricants or coatings can be used to reduce the friction between them and the mold, thereby reducing the resistance during winding and increasing the winding speed.

3. Optimization of stator structural parameters

1. Stator size and slot design: Adjust the winding speed and wire arrangement method according to the size of the stator outer diameter, inner diameter and stack thickness, as well as the shape and number of slots. For stators with large sizes or complex structures, the winding speed needs to be reduced to ensure the winding quality. At the same time, optimize the winding mold design to reduce interference and friction during the winding process.

‌2. Winding method innovation‌: Explore more efficient and stable winding processes for different types of winding methods (single layer, multi-layer). Improve winding speed and efficiency through innovative winding methods.

IV. Standardization of operation and debugging‌

‌1. Parameter setting optimization‌: Determine the appropriate combination of winding parameters through experiments, including winding speed, acceleration and deceleration time, winding tension, etc. Ensure that the parameters are set reasonably to avoid wire breakage or uneven wiring during winding.

‌2. Mold and tooling calibration‌: Regularly calibrate the winding mold and wire arrangement device to ensure positioning accuracy and wire arrangement neatness. Improve the stability and winding efficiency of the equipment through calibration.

‌3. Strengthen maintenance‌: Strengthen the daily maintenance of the equipment, regularly clean and lubricate mechanical parts, and check the status of electrical components. Timely discover and deal with potential faults to ensure long-term stable operation of the equipment.

V. Introduction of advanced technology‌

‌1. Intelligent control system‌: Introduce an intelligent control system to achieve dynamic adjustment of the winding speed. Automatically optimize the speed according to the real-time data (such as tension and torque) during the winding process to improve the winding efficiency and quality.

‌2. High-precision sensor application‌: Use high-precision sensors to monitor the winding status and detect and correct abnormal conditions in time. Improve the intelligence level and fault warning capabilities of the equipment through the application of sensors.

In summary, the winding speed and efficiency of the fully automatic motor stator winding machine can be significantly improved by optimizing the equipment hardware configuration, adaptively adjusting the wire characteristics, optimizing the stator structure parameters, standardizing operation and debugging, and introducing advanced technologies.

Email: sales@vacuz.com