What is the way to set the winding capacity parameter of automatic winding machine?

Modern automatic winding machine with the progress of science and technology, its functions and control has become more powerful and reliable, compared to the traditional winding machine performance is more outstanding, the efficiency has also been greatly improved, as a set of CNC, photoelectric, pneumatic and a series of new technology applications of the equipment, its structure and function of the complexity of the increase, this article on the automatic winding machine common parameters of the setting method for a brief introduction.

A. The setting of the starting point of winding

Automatic winding machine is the meaning of the starting point of the equipment is the beginning of the line, is a distance parameter between the line axis and the winding skeleton, the parameter is determined by the specific winding process, the winding machine generally has real-time measurement function, through the function can be measured in the starting point of the data, but also through the manual way to calculate the starting point of the data, set the parameter is the need to pay attention to figure out the equipment line Direction, the direction of the line and the starting point is set correctly or not directly related to ensure that the set starting point is consistent with the winding process.

Second, the setting of the winding width

A simple understanding of the width is the distance from the starting winding point to the end of the layer of winding, the same is the distance of the winding skeleton, the setting of the width needs to consider the actual deformation of the skeleton, the skeleton deformation is serious to increase the amount of deformation of the correction value, the setting of the width value can also be completed with the help of the winding machine measurement function, the measurement of the skeleton is also necessary to select a certain number of targeted skeleton for measurement, comprehensive The measured data to set the winding width.

Automatic Differential mode toroidal coil winding machine
Automatic Differential mode toroidal coil winding machine

Third, the winding wire diameter setting

The meaning of the wire diameter is the diameter of the enameled wire used for winding coils, the correct setting of the wire diameter determines whether the winding machine can line up properly, should be based on the actual wire diameter plus 0 to 5% of the wire diameter correction amount, the use of copper and aluminum wire is very different, because the material of the different setting values are different, the use of copper wire, the wire diameter correction value can be reduced, the use of aluminum wire, should be combined with the setting of the tension value to adjust the wire diameter correction amount .

Fourth, the other common parameters set

Automatic winding machine common setting parameters and automatic start, automatic homing, layer stop, slow speed and a series of auxiliary functions, these functions need to be used in accordance with the actual winding process with the user, the tension device also plays an important role in the winding machine, tension can be set properly to make the winding of the coil more obedient and beautiful, and vice versa, the tension is not set properly will appear off the paint, change the electrical characteristics of the coil.

When the user is familiar with the method of setting the parameters of the equipment should be combined with the characteristics of their own winding products to adjust the equipment, the setting method is not set in stone, can be a flexible combination of applications, the user should be summarized in the actual use, so as to better play the efficiency and role of automatic winding machine.

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