The production of brushless motor stator and rotor has many processes, according to the production process and requirements, the use of professional assembly line to solve the assembly problem, then the brushless motor stator and rotor assembly production line need to know what parameters? Vacuz will analyze it for you!

The brushless motor stator and rotor assembly production line needs to understand the following parameters and do the corresponding preparatory work:

1. Stator parameters:
Stator size: outer diameter, inner diameter, height, etc.
Number of notches: number of notches on the stator.
Notch distance: distance between each notch.
Winding method: method and number of layers of stator winding.
Insulation level: insulation performance requirement of stator winding.

2. Rotor parameters:
Rotor size: diameter, length, shaft diameter, etc.
Number of magnetic poles: the number and arrangement of magnetic poles on the rotor.
Magnet type: material and performance of the rotor magnet.
Balance requirements: rotor dynamic balance level and balance quality.

3. Assembly process parameters:
Assembly sequence: the order of stator and rotor assembly.
Assembly gap: assembly gap requirement between stator and rotor.
Assembly torque: the torque requirement when assembling bearings, screws and so on.

4. Production line parameters:
Production speed: production capacity and rhythm of the production line.
Equipment Configuration: Type and quantity of equipment required for the production line.
Process flow: the complete process flow from raw materials to finished products.

5. Preparation:
Ensure that the assembly line is fully equipped, such as stator winding machine, rotor magnet assembly machine, bearing press, balancing test machine, etc.
Maintain and inspect the equipment to ensure that it is in good working condition.

6. Preparation of process documents:
Prepare assembly process documents for stator and rotor, including assembly drawings, operation instructions, etc.
Ensure accuracy of process documents and training of operators.

7. Material preparation:
Prepare the required materials for stator, rotor, bearings, magnets, etc. in advance according to the production plan.
Check the materials to ensure that they meet the quality requirements.

8.Environment preparation:
Ensure the assembly workshop is clean and dust-free to avoid the influence of dust on the motor performance.
Control the temperature and humidity of the workshop to provide suitable environmental conditions for motor assembly.

9. Employee training:
Train and assess the operators on the assembly line to ensure that they are familiar with the assembly process and equipment operation.
Cultivate staff’s quality and safety awareness to ensure quality and safety in the production process.

10. Quality control preparation:
Formulate strict quality control standards and inspection procedures to ensure that each process meets the quality requirements.
Prepare appropriate testing equipment and tools, such as calipers, insulation testers, balancing machines and so on.

What parameters do I need to know about the brushless motor stator and rotor assembly line? Vacuz has made a brief explanation above, understand these parameters and make corresponding preparations, can ensure the smooth operation of the brushless motor stator and rotor assembly line and product quality stability.

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