Brushless motor stator coarse wire inner winding and outer winding detail requirements

Different brushless motor stator products, parameters are also different, the diameter of the enameled wire is also different, some winding fine wire, some winding coarse wire, whether it is internal or external winding equipment, winding coarse wire to pay attention to what details are required?

Professional internal winding machine and external winding machine, winding fine line often worry about the speed is easy to break the problem, winding coarse line is worried about the problem of injury line, how to avoid injury line problem, is the winding machine manufacturers need to be concerned about the problem.

1, the winding speed should not be too fast, thick wire is generally about 1.0mm, some can reach 2.0mm, fast speed will easily cause scratching, scuffing line may lead to product does not meet the requirements.

2, wire diameter bending requires professional technology and tooling processing, to be gentle, to avoid direct bending, resulting in lacquer off the injury line.

3, tooling fixture polishing, polishing to ensure smooth, no bumps, burrs, etc., otherwise it is also easy to scratch the enameled wire, resulting in the possibility of injury to the line.

4, the tensioner selection to be reasonable, the tension adjustment to be appropriate to avoid the line is too tight or too loose, the problem of injury to the line.

5, the configuration of the winding machine to meet the requirements, which is basic, the configuration does not meet the requirements, and then how to adjust is useless, try to use a reliable winding machine manufacturers.

The above is the brushless motor stator coarse wire winding and external winding details required to master these tips to help better operation of the winding machine equipment, to avoid coarse wire injury problem.

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