Automatic stator coil motor winding machine pay attention to the details in the operation

Automatic winding machine can effectively improve the efficiency! The improvement of automatic processing capability of winding machines is well known. Various sensors, high-precision transmission components, servo systems and other components are continuously applied to the control of winding machines.

CNC winding machine control system is a widely applied field at present. With automatic lineup function, it can be seen in the winding process of various coils. The system integrates the functions commonly used in the winding process. The control circuit integrates the control and signal input of the device, and the application of the system can also be configured for random differential. The wire sheave is the mechanism in the winding machine structure that comes into direct contact with the enameled wire. The pulley structure varies for different types of wire. Our common winding techniques include flat wire, single-stranded round wire, and multi-stranded round wire. Next, we will describe the application of the conductor sheaves for these three winding process configurations.

The groove shape of flat wire sheaves is mainly rectangular or rectangular, and the width and thickness of the guide sheaves are larger than those of conventional wire sheaves. Since the winding cross-section of flat wire in the winding process is mainly rectangular, the gap between the slots can be adjusted according to the different wire diameters. When winding a single round wire, a V-shaped guide wheel is generally used and the wire can be efficiently introduced into the V-shaped groove. Many automatic winding machines are usually equipped with a V-shaped guide wheel as standard. The winding of multi-stranded round wire requires one strand of enameled wire and therefore its special construction requires a U-shaped guide wheel.

Different winding machines have different winding processes, and so do the spools. Different types of steel wheels have some differences in materials. Metal, nylon, copper and aluminum materials are commonly used for bobbin winding, and some special bobbins are special.

Coil winding machine factory

The function of the controller, the core component of the coil winding machine

The controller is the core component of the winding machine and plays an important role. At the same time, the performance of the component also determines the working performance of the winding machine. The controller is the brain of the winder and is responsible for controlling the power supply, wiring, etc. The controller is responsible for the overall operation control of the winding machine and the power supply of some components. If it is disturbed by unstable power grid, it is prone to black screen, component loss of control and collapse, etc. Therefore, our factory should provide special power supply and other measures to ensure the power supply of the winding machine and make the winding machine run better. The normal operation of the winding machine requires the support of many factors, of which power supply is a very important part.

As we all know, winding machine is a kind of precision equipment, widely used in transformer manufacturers. The requirements for production environment and processing technology are strict. The operation of the aforementioned winding has a great impact on the power of the motor. Currently, there are two commonly used winding machine controllers. One is a general-purpose controller provided by a comprehensive supplier, and the other is a controller developed by the manufacturer. Common failures of the controller are the strong control section and the buttons. These problems cannot be solved by the user and require notification to the manufacturer for repair. Failure of the inverter is also common. You can determine the fault by looking at the display screen of the inverter. For motor failure, users should pay attention to whether the motor has abnormal noise, whether the temperature rise is normal, and stop overload operation during the use of the equipment; the brake is a wearing part, which should be adjusted in time after the winder has been used for a period of time and replaced when necessary.

Failure caused by improper setting of electrical control system

Improper system settings are soft faults. The winding machine has a complex control system and control program. Incorrect settings can also lead to malfunctions. Before using the winder, the user should first understand the key points in the manual. Common incorrect settings include wrong winding direction, winding width beyond the equipment plan, mismatch between wire diameter and winder speed, wrong stepping unit, etc. Many manufacturers now provide operation training, and users should send someone to learn to avoid the problem of unset winder after changing the winding process.

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