Differences between automatic and semi-automatic transformer bobbin coil winding machines

Whether it is an automatic winding machine or semi-automatic winding machine, is a kind of raw materials and objects wound to the corresponding parts of a device, for its use instead of manual winding, greatly improving labor productivity, it is through the electric components, pneumatic components, transmission devices, control systems and other major components combined together to complete the operation of the automatic row of wires, winding the head, breaking the clamping line, twisting a variety of complex action requirements. The machine is a semi-automatic coil winding machine.

Generally speaking, the price of semi-automatic winding machine is relatively cheap, some processing steps are not completely replaced by machinery, and need to be corrected and compensated by manual operation. And to carry out high-quality production, it is necessary to carry out strict training of staff. Automatic winding machine price is relatively high, the production process is fully automatic, the staff requirements are relatively low, can not be trained on the production, can save labor and improve productivity.

Automatic winding machine is one of the most enameled wire coil mass production and processing of winding machine, it has a series of features such as automatic line, automatic counting, high efficiency, easy to use, etc., in our common transformer coils, ballast coils, solenoid coils can be seen in the production and processing of this type of winding machine, the following from the construction of the automatic winding machine and the principle of winding to explain the characteristics of this type of machine.

The basic structure of the automatic winding machine, it mainly consists of spindle system, wire arrangement system, CNC control system, mechanical structure, accessories and other components, generally our common automatic winding machine spindle system are used to drive the AC variable frequency motor; wire arrangement system by the stepping motor, displacement screw, moving light bar; CNC control system is the core of the control of the automatic winding machine, which will be the rotary signal of the spindle and the displacement signals collected from the arrangement of the mechanism of linkage. CNC control system is the control core of the automatic winding machine, it will collect the spindle rotation signal and displacement signal of the wire arrangement mechanism and linkage control, it also has the functions of speed control, counting function, winding process setting, data storage, etc.; Mechanical structure mainly includes the base of the equipment, axle parts, fixed support parts, which is the main body of the composition of the winding machine; The accessories contain more parts by the ceramic over-wire parts, fixtures, standard connecting parts and so on, and some special winding machine is also configured with parts to complete specific functions.

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