How do winding machine manufacturers generally test the function of their automatic motor stator coil winding machines?

Winding machine manufacturers generally how to test the function of the winding machine?

First, it is necessary to have a proper understanding of the characteristics of the wire species of the skeleton, the number of turns and the appearance of raw materials, winding speed:.

1, such as self-adhesive wire, enameled wire, etc., the set wire diameter to increase much, because the outer skin is not too smooth, more inertia-free characteristics.

2, the winding speed of fine wire should not be too slow, but it is necessary to start with a slow climb high, so as not to pull the wire off.

3, coarse wire should not be too fast (overspeed), but it is necessary to pay attention to whether the low and medium-speed torque to meet.

4, the use of aluminum wire, please note that the up force should be adjusted to the same thickness than the copper wire is much smaller, so as not to pull the wire diameter thin, the outer insulation paint burst, affecting product quality.

5, the use of aluminum wire due to up force is reduced, the set wire diameter to increase appropriately. Combined with their own up force needs to be able to go less over the line wheel.

Second, the shape of the skeleton and the line of concave and convex and out of the line distance has a properly large connection:.

1, square skeleton speed is not too fast, the middle will have a round convex uneven, affecting the regularity of the line.

2, the skeleton and the height of the wire line to be appropriate, too low line simply fall into the following layer, too high will have the phenomenon of line skipping. Winding machine manufacturers

3, the distance between the wire line and the skeleton should not be too far, will affect the accuracy of the line with the coupling.

4, the line out of the wire looser, also linked to the winding and line up beautiful or not.

Third, the active winding machine set notes.

1, calibration of the width of the skeleton and the starting point of winding is the first priority, and Z is important.

2, when the starting winding point is correct, the beginning of the winding, available at both ends of the parking first test the set width

Is the correct width.

3, when the start of winding, if the following conditions, the reasons can be identified according to the following.

If the winding point is too far ahead or too far back: may be the line out of the skeleton and no vertical phenomenon.

The line is too sparse or too dense: it is usually caused by incorrect setting of the wire diameter.

Too fast or too slow rotation at both ends: incorrect width setting: too fast = no width, too slow = too big width.

Whether the line is getting faster or slower with the coupling: then fine-tune the size of the wire diameter, getting faster = smaller, getting slower = bigger.

Pay attention to the condition of the line following the coupling after winding several layers.

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