How does a bobbin coil winding machine keep loosening the bobbin?

It is used to wind wires or cables to produce electronic components. It is usually used to produce components such as transformers, inductors, inductors and power cords etc. When using a winding machine to wind wires, sometimes there is a problem with the slackness of the winding wire, which makes the coils loose or leads to other problems.

Toroidal Coil Inductor 1 1 300x300

I. Adjustment of fixture

1. Clamping strength of the fixture: too loose or too tight clamping strength of the fixture will affect the winding, tension and density of the coil, therefore, you need to select the appropriate fixture according to the different structure of the winding material, and adjust the clamping strength of the fixture at the right time in the process of use to ensure that the line is balanced and fully affixed.

2. Assembly adjustment of fixture: Generally speaking, the assembly position and angle of the fixture will affect the coil tightness of the winding machine, according to different winding diameters and winding angles, it is necessary to confirm whether the fixture is closed tightly and to ensure the stability of the winding.

Second, choose the right material shaft

1. Selection of material shaft: the material shaft is used as the support of the winding, and has a great influence on the tightness of the winding, therefore, when selecting the material shaft, it is necessary to correctly match the specification of the winding machine and the specification of the material shaft, and to reduce the gap between the diameter of the material shaft and the inner diameter of the winding machine.

2. Whether the material shaft is fixed: In the winding process of the bobbin winder, the fixation of the material shaft will also have an impact on the tightness of the bobbin winding, therefore, when using the material shaft, you need to make sure that the material shaft is fixed, and the degree of fixation is sufficient.

Third, adjust the line tension

1. Adjustment of wire tension device: the wire tension device inside the winding machine can adjust the looseness and tightness of the winding and other issues, so as to solve the problem that the winding machine winding is always loose, adjust the tension of the host device to help the machine to keep the coil tight.

2. Setting of wire tension: According to the different materials of winding, different wire tension needs to be set, if the tension is set too high, it may lead to strain relaxation; if the tension is set too small, it may lead to uneven wire and unsmooth movement.

環形包帶機
環形包帶機

There are many reasons why the winding machine winding is always loose, can be solved from adjusting the fixture, selecting the appropriate material shaft and adjusting the line tension and other aspects, maintenance personnel should properly modulate the winding machine each device, according to the different difficulties in maintenance to choose the right personnel to adjust and eliminate abnormalities, through the above methods, can effectively solve the winding machine winding is always loose, to protect the stability and quality of the winding.

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