How to dispense and insert magnets steel coil in brushless motor rotor?

The rotor is an important component of the brushless motor, which, together with the stator, forms the core part of the motor. Friends who know brushless motor should know that the rotor has two key processes, which is the dispensing of glue and inserting magnetism, generally together, first dispensing glue and then inserting magnetism.

In the past, the process of inserting magnets basically relied on manual, some magnets with magnetism, it is very bad to insert, easy to hurt hands, glue is also relatively dirty, so many workers are reluctant to do, in order to solve this problem, many factories now use automatic glue insert magnet equipment.

Automatic dispensing insert magnet equipment working principle.

Dispensing process is relatively simple, can be single-headed single-hole, can also be multi-headed multi-hole way, dispensing speed, height, etc. can be controlled.

Inserting magnets mainly depends on the shape of the magnets and the different holes, design different inserting equipment, regular products can be inserted or posted at once, irregular products can be inserted or posted several times.

These two processes can be made semi-automatic or fully automatic. Semi-automatic needs to finish dispensing and then put it on the magnet machine mold for magnet insertion process; fully automatic only needs one feeding, and the subsequent dispensing and magnet insertion will be completed automatically, which is easy and convenient.

圓盤形自動磁性圓鋼零件 BLDC 馬達定子轉子線圈插入機
圓盤形自動磁性圓鋼零件 BLDC 馬達定子轉子線圈插入機

Automatic dispensing and magnet insertion equipment features.

1. Glue dispensing and magnet insertion are integrated, glue dispensing first, then magnet insertion.

2. Can insert multiple magnets at the same time, with or without magnetism can be universal.

3. Easy to learn, just put the product to the mold and then press the start button.

4. The moving part adopts rodless cylinder, guide rail, linear bearing, etc., which is durable.

5. The frame is made of aluminum profile and baking paint sheet metal, simple and beautiful.

出廠價格 全自動方形磁性圓鋼零件插入機用於 BLDC 馬達定子轉子線圈插入
出廠價格 全自動方形磁性圓鋼零件插入機用於 BLDC 馬達定子轉子線圈插入

The above is the working principle and functional characteristics of automatic dispensing and inserting magnet equipment, which is generally mostly non-standard solution, how to choose mainly depends on your own needs.

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