What are the ways to assemble brushless motors? How to improve motor production efficiency and product quality?

Brushless motor stator, rotor, and shell assembly, can be achieved in a variety of ways, such as the traditional manual or semi-automatic assembly, there are now more intelligent automated assembly line, in different periods, have played an important role, even now manual and semi-automatic are still many manufacturers use.

1. Manual assembly as well as semi-automatic assembly, can complete the basic production of motor assembly, but the assembly efficiency is relatively low, requiring more labor, and the consistent performance of the product is not very good, some manufacturers in order to save costs, there is no way.

2. Automatic motor assembly line, can automatically complete the production of motor assembly, does not require much labor, as long as the equipment is well tuned, the product consistent performance is good, high production efficiency, the strength of the manufacturers more use this type of assembly.

In fact, the motor assembly line has more advantages, in the process of motor assembly will have a detection mechanism, can detect the last step of assembled parts or the previous step of the machine work results, such as missing parts detection, size detection, defect detection, functional detection, etc., detection and material removal detection, while achieving bad products, complete automatic unloading.

When designing and arranging the motor assembly line, it is necessary to ensure both a short transportation route for parts, fast production efficiency and easy operation, and to consider the connection between motor assembly line installations. In order to meet these technical requirements, designers need to consider the shape of the production equipment and the arrangement of the installation, and the arrangement of the motor assembly line during installation should also be in line with the motor assembly process.

The installation position of the motor assembly line also involves the degree of connection between the equipment, so it should be sorted according to the assembly position of the mechanical parts. The motor assembly line should also carefully consider the logistics in the overall layout to shorten the route and reduce the transportation workload.

In short, the use of fully automatic motor assembly line can make the processing of motor products simpler, and can shorten the circulation time of motor products in each assembly link, thus improving the efficiency of motor production and product quality.

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