Automatic BLDC brushless motor stator outer coil flying fork winding machine how to achieve precision lineup requirements?

Brushless motor stator winding, depending on the direction of the stator slot, there are two common types of flying fork winding machine and needle internal winding machine, many drones, plant protection machine and other external winding stator, often need to fly fork precision lining, so how can the automatic flying fork winding machine achieve precision lining requirements?

In fact, the stator precision lining is certainly difficult, there are many reasons, if all noted, in fact, is also relatively simple: 1.

1. The machine’s configuration problem, a machine stability performance, a reasonable configuration is the key, for precision lining requirements of the winding machine, often with a professional servo motor and electric drive, there are including the whole machine material with the screw, guide, cylinder, module and electrical parts, only these configurations are in line with the requirements to ensure precision lining.

2. Machine debugging, in addition to hardware requirements, the more important is the debugging process, generally need professional debugging personnel, the program and the parameters into the repeated debugging, observe the stator winding situation, there can be no broken line, wound line, stacked line, jumping line phenomenon, to ensure that the winding a not chaotic, in line with the requirements of precision scheduling.

3. mold and stator skeleton, many times the winding is not precise, and the mold part is very relevant, the mold is not polished, inaccurate positioning, it will lead to a certain deviation, produce misalignment, lineup is not precise.

4. The precision and setting requirements of auxiliary parts and accessories, including the selection and setting of the tensioner, wool felt, wire wheel, wire nozzle, wire cylinder and other auxiliary accessories installation and quality, these will affect the precision of the line.

Automatic flying fork winding machine how to achieve precision line requirements? The above points have probably explained, of course, there are also some other reasons, not discussed here, I hope it can help you!

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