Installation Calibration of Automatic Stator Coil Winding Machine

With the rapid development of the electric motor field, electric motor supporting facilities and equipment is also increasingly hot, such as automatic winding machine equipment, as a professional stator rotor winding machinery and equipment, and the traditional human way compared, not only greatly improved the rate and efficiency, and the number of turns will not be wrong, winding out of the electromagnetic coil product quality is better. There are various types of winding machines, large and medium-sized winding machines, small winding machines, DC brushless motors, brush motors, and power transformers, magnetic cores, many different types of winding machines and equipment, there will be some differences.
The internal structure of the winding machine is equipped with some precision mechanical parts, such as machine tool spindle rotation and line row system, such parts are prone to failure position, but experienced partners are also easy to find, specifically in the temperature rise, strong vibration, noise, etc., pay attention to observe and check the operation of the machine tool spindle and line row system, is not a good wetting work, is not the parts caused by the offset, the interval is set unreasonably, the screws are loose. Spacing set unreasonable, screws have loosened, parts have been damaged, etc., the abnormal parts to carry out serious inspection, inventory, to ensure the integrity of the mechanical system no problem.

For automated machinery, are inseparable from the installation and calibration links, winding machine machinery and equipment is also the same, the more complicated winding machine, calibration links also slightly greater difficulty factor, to professional adjusting personnel to install the machine, winding machine often appear broken line, wound line, leakage, stacked line, line row is not complete, even if the early adjustment of machinery and equipment, later because of unreasonable help, or the machine equipment itself Therefore, the calibration of the machine and equipment must pass professional training before starting work, according to the instruction manual and regulations, for different problems, to carry out calibration to exclude, if there is no understanding of the location, you can find the manufacturer to assist or home repair.

In the help of automatic winding machine calibration, some partners always feel that the winding speed is slower, without going to know the reason for the situation, forced to increase the speed or change the basic parameters, resulting in problems with the machine and equipment, enameled wire injury, wire breakage, wire leakage. That is certainly not possible, we must find the cause, the accurate handling of the problem.

1. wire and wire diameter, different wire and wire diameter, winding rate is different, usually enameled copper wire than aluminum wire, wire to hard, the rate set in this regard is also different; in the corresponding area, the thicker the wire diameter, winding rate becomes slower, on the contrary, the faster the rate.

2. motor and machine equipped with the motor is very critical, for high precision winding machine and equipment, to precision line row, the rate is fast, it must be equipped with a good servo motor, such as Panasonic, Fuji, etc., and control machine regulations are also relatively high, so that control can be more accurate. The whole machine is also equipped with high provisions of various parts, at the same time as the high-speed operation, the machine and equipment to be stable, which is considered the key.

3. Rate parameters are not set correctly, different skeleton products, the provisions of different electromagnetic coils, precision is also different, the rate provisions are also different, can not be forced to increase the rate, must be adjusted according to the instruction manual and the manufacturer’s regulations to adjust the rate.

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