What to do when the high speed automatic stator winding machine breaks the wire? What is the main cause?

High-speed stator winding machine, commonly used in winding slot inward stator products, such as common cooling fan motors, small pump motors, stepper motors, rotary variable, high-speed wind turbine motors and other stator, winding high-speed wind turbine, cooling fan motor stator, winding speed of up to 1,000 RPM, the speed of the speed, although it went up, but in practice, due to a variety of reasons, the phenomenon of broken wire is also there, then High-speed stator winding machine broken line how to do? What is the main reason for this?Vacuz give you an introduction to it!

1. Equipment configuration problems:: the configuration of the equipment itself can not meet the requirements, such as servo motors and drive controller quality is not good, the control is not accurate enough, including the quality of each component is not very accurate.

2. Tension setting problem: the setting range of the tension device is problematic, the tension is too large, resulting in enameled wire disconnection. It is also possible that the quality of the tensioning device itself is not good. Generally the servo tensioning device is used to feed the wire with higher precision.

3. Speed is too fast: whether it is a screw drive or belt drive, the speed has an upper limit, if it exceeds this value a lot, it is easy to break the line or even a certain damage to the machine, it is recommended that the speed is adjusted according to the instructions, do not be too fast.

4. Enameled wire problem: enameled wire material and enameled wire diameter selection error, not in accordance with the requirements, resulting in broken wire.

5. Operational problems: in the actual application, not in accordance with the correct mode of operation, resulting in routine operational problems, which leads to wire breakage.

What about the broken wire of high-speed stator winding machine? Vacuz above has made a simple explanation, if you encounter the problem of high-speed stator winding machine broken line, you can try to adjust the tensioner, check and replace the enameled wire, check the speed settings, etc., to solve the problem of broken line. If the problem still exists, you can need to contact a professional technician for inspection and repair.

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