In the brushless motor production, the stator coil winding process is more troublesome, considering the needs of many products, the need to achieve efficient production, configure a special high-speed winding machine equipment, common is the four-position and six-position high-speed internal winding machine, then what are the requirements of high-speed internal winding machine on the stator? Vacuz give you an analysis of what stator products?
Automatické vysokorychlostní vnitřní navíjení statoru motoru (šest stanic)
High-speed internal winding machine stator requirements:
1. Outer diameter of stator: the outer diameter should not be too big, generally around Φ12mm-Φ80mm, more than the available duplex internal winding machine.
2. Stator stack thickness: the stack thickness should not be too high, generally in the Φ5mm-Φ80mm or so, if more than that, the wire pendulum arc is very large, easy to hurt the wire scraping line, can be used for double-station internal winding machine.
3. Enameled wire diameter: the diameter of the wire should not be too thick, generally around 0.08-0.7, if more than that, generally use double-station or four-station equipment.
High-speed internal winding machine in addition to these needs for the stator, but also need a high quality tensioner mechanism, line mechanism, servo motors and drive controllers, etc., as well as screws, guide rails, cylinder parts and so on.
Nastavení statorového vinutí stroje
High-speed internal winding machine is mainly suitable for stator smaller, fine wire diameter products, such as 110,000 rpm high-speed wind turbine motor, electric toothbrush motor, small water pump motor, stepping motor and other stator products, we in the choice of high-speed internal winding machine, must be more comparisons, choose the strength of the manufacturer, to ensure that the machine is of high quality, stable and smooth operation!
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