Many factories have started to use fully automated equipment, general-purpose products are okay, but for some special or shaped products, you need to use non-standard automation equipment, so how non-standard automation equipment production process? What are the advantages?
1, non-standard automation equipment generally uses automation components such as electric slides, cylinders, various motors and other drive units, sensing elements, electric turntables, belt conveyors, handling manipulators and other mechanical devices for conveying materials are equipped with jaws, vacuum suction cups, pushers and other executive components, and supplemented by flexible program automatic control unit. Non-standard automation equipment replaces the original production process. Corresponding manual or mechanical movements to improve productivity.
2. non-standard automation equipment replaces the original production process by improving the precision of mechanical movements and motion beats to improve quality.
3, mainly by reducing labor in the process, reducing labor intensity and lowering production costs.
Many friends in the preliminary design stage, it is easy to ignore these three main purposes, in the end, often scrap the entire design of the completed equipment, which will bring serious consequences.
The main work of non-standard automation equipment in.
1, collect information: detailed understanding of the original process, production process or production equipment all the specific details, as well as the current production capacity, the number of labor, the number of processes, process quality, raw and auxiliary materials, etc. It is best to go to the production line with the engineer in charge and the operator to conduct multi-level inquiries, investigations and understanding, to understand the environmental requirements of the workplace, whether there are special circumstances requirements.
2、Understand the needs: understand the main purpose and requirements to be achieved from the customer’s supervisor.
3、Program confirmation: According to the above two basic conditions, combined with the optional conditions, put forward a preliminary feasibility program, and delivered to the customer for confirmation after collective team discussion.
4、Selecting the main components: After the customer confirms the feasibility plan, the automatic selection of parts will start.
The above is the production process and advantages of non-standard automation equipment, I believe that in the near future, the popularity of non-standard automation equipment will become more and more widespread, which can significantly reduce labor costs and strive for more benefits for the factory!
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