Winding machine fault classification is no more than: electrical, mechanical, transmission, pneumatic (if any) of these, the electrical part is divided into strong, weak electricity, and winding machine manufacturers generally in the design, use and maintenance of its CNC system, there is thinking about the vulnerable, easy to give alarm parts, alarm circuit work, on the one hand, in the display or operation panel to give sound, light and other alarm information, on the other hand, issue Maintenance instructions. Make the system power off or suspend work, in order to safety and avoid the expansion of the fault.

Whole machine reset method ordinary condition of the winding machine due to transient fault caused by the whole machine error, available hardware reset or switch system power supply in order to purge the fault, if the system work storage area due to voltage instability, unplugged circuit board or rectifier switch power supply undervoltage to form disorder, it is necessary to stop the system initialization purge, purge should pay attention to do a good job before the current data backup records, if the reset initialization after the fault still can not be cleared, then Stop the hardware replacement diagnosis.

The preparation of a reasonable program and run successfully is to affirm the integrity of the whole system function or not, some winding parameters set wrong may form a system fault or a function is invalid, sometimes due to user program errors formed by the fault shutdown, which can be used to prepare a trial run program to stop checking, correcting the user program errors to ensure its normal operation.

Good use of adjustable parts; such as winding tension, screen voltage, the starting position of the line frame and other adjustable parts of the regulation, in the maintenance is an easy and simple but effective method. After the adjustment of adjustable parts, correct some harmless fault. Such as in an enterprise maintenance of a winding machine used for many years, the system screen screen dim, after adjusting the screen power supply voltage normal. Spare parts exchange method; in the maintenance of winding machine, with intact spare parts in exchange for suspected faulty parts, the maintenance staff fundamental diagnosis of the cause of the problem, this method can be used to quickly diagnose the scope of the problem, and the winding machine into normal operation quickly, and then the bad parts back to repair, which is commonly used to remove the problem method.

Improve the quality of the environment method; on some very strange fault, with the sweeping exchange method can not find the cause, often need to start from the surrounding environment, the environment is generally divided into two, power and space. Power supply can be used to improve the regulated isolated power supply, to improve the fluctuations from the power supply, about some high-frequency interference from the power supply can be used capacitive filtering method, through these preventive measures to reduce the fault caused by the power supply, increase and check whether the grounding is good is also very necessary. There are various causes of space interference, dust, gas, etc., the foundation of the false float, vibration, etc., space radiation interference, etc., to name a few, the need for experienced maintenance technicians and professional equipment to detect and maintain.

自動4スピンドルトランス巻線テーピングマシン

自動4スピンドルトランス巻線テーピングマシン

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