The so-called ring winding machine function program test method is the winding machine CNC system of common functions and important special functions, such as zeroing, angle, positioning, forward and reverse, speed setting, fixed cycle, user macro program, etc. with manual programming or automatic programming methods, the preparation of a functional test program, and then start the CNC system to run this functional test program.

The function program can be used to check the accuracy and reliability of the specific execution of these functions of the ring winding machine, so as to quickly determine which function of the system is not good, and then determine the possible cause of the failure. This method is a better way to determine the failure of a winding machine for long term lack of maintenance and long term idle CNC winding machines and for checking when the machine is turned on for the first time and when the red wire machine causes a lot of scrap but no alarm, and it is difficult to determine for a while whether it is due to a programming or operation error or an automatic winding machine failure. And it can run the function test program several times continuously to diagnose the system operation stability of the whole winding machine.

Most modern automatic winding machine its CNC system modular design, divided into different modules according to the different functions, with the development of modern CNC technology, the integration of the circuit is becoming larger and larger, the technology is also becoming more and more complex, according to conventional methods, it is difficult to locate the fault in a very small area, and once the system failure using this method can shorten the downtime, quickly find the automatic winding machine fault trigger.

There are many customers in the purchase of winding machine is not very understanding of its settings and use, our engineers to provide you with the following tips for your reference.

First of all, we must have a good understanding of the characteristics of the wire type of the skeleton, the number of turns and the appearance of the material, winding speed: 1.

1, such as self-adhesive wire, enameled wire, etc., the set wire diameter should be increased a lot, because the outer skin is not too smooth, more inertia-free characteristics.

2, fine wire winding speed should not be too slow, but must be started with a slow climb, so as not to pull the wire off.

3, thick wire should not be too fast (over speed), but must pay attention to the low and medium speed torque is sufficient.

4, bruk av aluminiumtråd, vær oppmerksom på at oppkraften skal justeres til samme tykkelse enn kobbertråden er mye mindre, for ikke å trekke tråddiameteren tynn, den ytre isolasjonsmalingen sprekker, noe som påvirker produktkvaliteten.

5, the use of aluminum wire due to the reduction of up force, the set wire diameter should be increased appropriately. Combined with their own up force needs can go less over the wire wheel.

Second, the shape of the skeleton and the row of wire height and distance from the line has a considerable relationship.

1, the square skeleton speed not too fast, the middle will have a round convex uneven, affecting the line neatly.

2, the skeleton and the height of the line arranger to be appropriate, too low line is easy to fall into the following layer, too high will have a jump line phenomenon.

3, bør avstanden mellom ledningen og skjelettet ikke være for langt, vil påvirke nøyaktigheten av linjen med koblingen.

4, the line out of the wire looser, also related to the winding and line up beautiful or not.

Third, the automatic winding machine setting notes.

1, calibration of the width of the skeleton and the starting point of winding is the first priority, and the most important.

2, when the starting winding point is correct, start winding, available at both ends of the parking first test the set width

Whether the correct width.

3, when starting transformer winding machine, if the following conditions occur, the causes can be identified according to the following.

If the winding point is too far ahead or too far behind: It may be that there is no vertical phenomenon at the wire outlet and the skeleton.

The wire arrangement is too sparse or too dense: it is usually caused by incorrect wire diameter setting.

Transformer winding machine ends rotate too fast or too slow: incorrect width setting: too fast = not wide enough, too slow = too wide.

Line with the coupling whether faster and faster or slower and slower: then fine-tune the size of the wire diameter, faster and faster = change small, slower and slower = change large. Pay attention to the transformer winding machine after winding several layers of the line with the coupling situation.

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