How to solve the problem of broken wires in each device of automatic winding machine?

Technology era, the application of machinery and equipment, the number of high, and processing speed, the manufacturers side can also reduce the labor to pay, with the higher the increase in demand now, handmade is no way to meet the society, the use of machinery and equipment to do the work, high efficiency, but also to bring manufacturers greater profits, which is why in the manufacturing industry, or in electronic equipment, electrical appliances, these products are used more, but also have Reason!

 

Take the application of automatic winding machine, a wide range, the operation of all aspects of better, but a long time down, if the various devices break the line, how do we solve these problems?

1. incorrect placement of the line barrel: the bottom of the barrel is not well padded, winding line scattered in the bottom of the barrel stuck caused by the line barrel outer cover barrel mouth damage.

 

Solution: the bottom of the barrel is well padded, check the mouth of the barrel.

 

2. Poor tension setting: the winding tension setting is too large (broken when winding), the hook tension setting is too large (broken when hooking).

 

Solution: Check with the spring scale through the tension control table before setting, winding.

 

3. The spring on the tension mechanism is not suitable for use: the spring force is large when winding the wire will be pulled off.

 

Рішення: Виберіть правильну пружину.

 

4. Wire protection sleeve and hook wire sleeve position is not correct: wire protection sleeve and hook wire sleeve flush, or even shorter (wire protection sleeve push slot or push key wear serious). After the line hook is not completely pushed out of position when the line in

 

The hook sleeve opening scratch off.

 

Solution: Adjust the distance between the wire protector and the hook sleeve (the length of the wire protector must be 1-2mm longer than the hook sleeve).

 

5. Hook line swing angle stroke is not correct: swing angle stroke is small, into the line hook will be exposed to the hook line sleeve opening upper line launch will break or scratch. Pendulum angle travel is large, the next hook into the line will be exposed to the hook and line set opening lower line out will break or scratch. (The angle between the hook and the winding position is set large. Small related)

 

6. Program parameters are not set properly: winding to hook angle is too large, the line will be pulled into the wire die, the line clamping. Winding speed. Acceleration speed is too fast, indexing. Hook wire speed is too fast, and the fit is not good.

 

Solution: Set the parameters correctly and check frequently.

 

7. Indexing changes: bad bearings in the indexing shaft, bad plane bearings in the clamping mechanism, the balance of the winding mold is not well adjusted, the center of the winding mold in the hooked wire set is not well adjusted (bad fly fork bearings, wear of the fly fork spindle bearing gear, wear of the fly fork pulley bearing gear causes the mold center to be badly adjusted). When indexing the rotor is subject to applied resistance, the position changes, the line is wound on the steel piece broken line.

 

Solution: the same as 1-5.

 

8. bad shear mechanism: line cut off but not clamped, a start tail line pull off. Solution: adjust the wire cutting mechanism

 

9. Other: the middle shield is not well positioned according to the installation, the next line scraped to the steel.

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